Saturday, October 22, 2011

ASTM A36

ASTM A36 A basic oxygen process steel, ASTM A36 has good forming and welding ability, and can be hardened within its carbon limitations. Generally supplied flame cut to size (BTS) or flame cut to print shape (BPP), it can be sheared easily in thin thicknesses, typically ¼" thick and smaller. Stress relieving is recommended prior to machining if dimensional stability or specific flatness tolerances are required.
ANALYSIS

Carbon (C)
Max
Manganese (Mn)
Phosphorus (P)
Max
Sulfur (S)
Max





3/4" and under
0.25
Trace
0.04
0.04
Over 1-1/2" to 2-1/2"
0.26
0.8-1.2
0.04
0.05
Over 2-1/2" to 4"
0.27
0.85-1.2
0.04
0.05
Over 3/4" to 1-1/2"
0.25
0.8-1.2
0.04
0.05
Over 4
0.29
0.85-1.2
0.04
0.05
MECHANICAL PROPERTIES
Condition
Tensile Strength
(PSI)
Yield Strength
(PSI)
Reduction
Elongation in 2"
Brinell
Hardness
ASTM A36
58,000-80,000
36,000
60
30
149

APPLICATIONS

ASTM A36 is used for general purpose structural, machinery parts, frames, fixtures, automotive and agricultural implements and equipment, brackets, stakes, ornamental works, forgings, base plates, gears, cams, sprockets, jigs, rings, templates, fixtures, bearing plates, tanks, bins, various parts obtained by flame cutting, and miscellaneous non-critical applications that involve mild cold bending, mild hot forming, punching, machining, and welding.

MACHINEABILITY AND WELDABILITY

ASTM A36 has a machinability rating of 72%, based on 1212 at 100%. Average surface cutting feed 120 ft/min. ASTM A36 plate is easily welded by all welding processes and the welds and joints produced are of extremely high quality.

HEAT TREATING

ASTM A36 will respond to any of the standard carburizing and subsequent hardening methods used for such grades as 1018.
Normalize 1650-1750F Anneal 1550-1600F Stress Relieve 1250-1700F Carburize 1650-1700F Harden 1450-1500F

TOLERANCES

Thickness


Tolerance Over Specified Thickness, For Widths Given, in Inches
Thickness
(Inches)
Thru 47
48
to
59
60
to
71
72
to
83
84
to
95
96
to
107
108
to
119
120
to
131
132
to
143
144
to
167
To under 1/4
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.040
-
1/4 to under 5/16
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.040
0.040
-
5/16 to under 3/8
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.040
0.040
0.050
3/8 to under 5/8
0.030
0.030
0.030
0.030
0.030
0.030
0.040
0.040
0.050
0.060
3/4 to under 1
0.030
0.030
0.030
0.030
0.040
0.040
0.050
0.050
0.060
0.070
1 to under 2
0.060
0.060
0.060
0.060
0.060
0.070
0.080
0.100
0.100
0.110
2 to under 3
0.090
0.090
0.090
0.100
0.100
0.110
0.120
0.130
0.140
0.150
3 to under 4
0.110
0.110
0.110
0.110
0.110
0.130
0.140
0.140
0.140
0.150
4 to under 6
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.200
6 to under 10
0.230
0.240
0.240
0.240
0.240
0.240
0.240
0.240
0.240
0.270
Tolerance under specified thickness .010" x 3/4 x 52" wide plate, for example, would have a tolerance range of .740-.780"
Because of tolerances, ie thickness, flatness and camber, as well as the hot roll condition, ASTM A36 generally does not finish to specified thickness.

Camber

Permissible camber for sheared and Gas-Cut A36 Plate, All Thicknesses:

Maximum Camber (Inches) = 1/8" x ( Number of feet of length / 5 )

Flatness

For all plates, the longest dimension is considered the length, and flatness tolerance along the length should not exceed the amounts indicated below the specified width and thickness in plate though 12' in length or longer. The flatness variations across the width should not exceed the tabular amount for the specified width

Flatness Tolerances For Specified Widths, in Inches  
(Maximum deviation from a horizontal flat surface)
Thickness
Lbs/Sq. FT
> 36
36 > 48
48 > 60
60 > 72
72 > 84
84 > 96
96>108
Under 1/4"
> 10.2#
0.813
1.125
1.375
1.875
2.000
2.250
2.375
1/4 to under 3/8
10.2 > 15.3
0.750
0.938
1.125
1.375
1.750
1.875
2.000
3/8 to under 1/2
15.3 > 20.4
0.750
0.875
0.938
0.938
1.125
1.313
1.500
1/2 to under 3/4
20.4 > 30.6
0.625
0.750
0.813
0.875
1.000
1.125
1.250
3/4 to under 1
30.6 > 40.8
0.625
0.750
0.875
0.875
0.938
1.000
1.125
1 to under 2
40.8 > 81.7
0.563
0.625
0.750
0.813
0.875
0.938
1.000
2 to under 4
81.7 > 163.4
0.500
0.563
0.688
0.750
0.750
0.750
0.750
4 to under 6
163.4 > 245.0
0.563
0.688
0.750
0.750
0.875
0.875
0.938
6 to under 8
245.0 > 326.7
0.625
0.750
0.750
0.938
1.000
1.125
1.250

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